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Polyester Fiber APC (Advanced Process Control)

PiControl Solutions LLC, an industrial process control software and technology company has APC (Advanced Process Control) technology for improving operation and profits in Polyester Fiber plants. PiControl Solutions LLC expects to see around a 3- 4% improvement in the Polyester Fiber plant’s operating efficiency – (SD – Super Dull) production and wasted Ethylene Glycol (E.G.) […]
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3 Min Read

Boeing 737 Max 8 Plane Crashes Could Have Been Prevented By Better Process Control Logic And Process Control Training

Two Boeing 737 Max 8 airplanes crashed in less than six months. How is this possible in today’s day and age when safety and training procedures have been matured and perfected over several decades? What is more amazing and truly shocking is that Boeing process control logic used only two sensors and used a primitive […]
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2 Min Read

DCS-Based APC- Advanced Process Control

Distributed Control Systems (DCS) are almost in every plant now. In smaller plants there are Programmable Logic Controllers (PLC). With mounting pressures due to global competition and increasing importance of running plants and factories more efficiently, companies are looking for ideas and recommendations. APC – advanced process control can give 2-10% increase in production rates […]
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2 Min Read

Industrial Practical Hands-On Process Control Training

PiControl Solutions is a worldwide industry leader and a great to learn practically and effectively about the Process control system which is needed in the modern control room environment. Receiving training for this specific process has become critically important today – more so than before – because so many new process control engineers, DCS technicians […]
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1 Min Read

Advanced Process Control (APC) Design Steps

Phase 1: Benefits estimation The first step when implementing an Advanced Process Control (APC) strategy is to understand what process units or parts of the units are good candidates for learning the strategy. To be able to quantify benefits and improvement opportunity, it is necessary to first understand the economics of the unit and the […]
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4 Min Read

Interesting Facts About Advanced Process Control (APC)

Companies that have implemented successful Advanced Process Control (APC) projects suggest they’ve done just that and even better. Whether its new drivers, process controllers, or economic issues like higher yields, lower energy costs, and better financial performance, all these benefits could be enjoyed by the companies using this specific method. How does Advanced Process Control […]
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3 Min Read

PID Controller Auto-Tuning Methods

“PID auto-tuning” or “PID self-tuning” controllers are designed to simplify matters by choosing their own PID tuning parameters based on some sort of automated analysis of the controlled process’s behavior. Theoretically, the most basic PID auto-tuners simply automate the manual PID tuning procedures: force a change in the controller effort (bump or step tests), observe […]
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4 Min Read

Advanced Process Control (APC) Benefits In Chemical Industry

The chemicals market is very competitive, volatile, and fast-paced. To maintain a strong market position, companies need to look harder and deeper into their equipment, production, and operations to ensure the production chain is optimized. At leading chemical companies Advanced Process Control (APC) is the main process control formula for reaching a higher level of […]
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3 Min Read

Basic Elements of Advanced Process Control (APC)

With the increase in processor power, the number of modern Advanced Process Control (APC) algorithms available to users has reached a level where everyone should apply them if there is an opportunity to improve their operations. However, in some older plants, due to still low processor power usage and high business financial constraints a cascade […]
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3 Min Read
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