Process Improve – Reduce Steam Consumption, Flaring, Emissions, Alarms and More…

• Reduce steam consumption or steam losses by venting.
• Reduce reflux and reboiler duties in distillation.
• Reduce emissions – NOX, SOX and any government permit limits.
• Reduce government penalties due to any permit violations.
• Increase control valve life by making the control valves move less and more smoothly.
• Reduce alarms generated and improve alarm management performance indicators.
• Run the plant smoother and provide more automation to relieve operator stress and workload.
• Automate startups and shutdowns of entire plant.
• Apply new and novel Artificial Intelligence techniques for improving plant operation.
• Reduce heat loss in furnaces and improve/optimize excess oxygen in flue stacks.
• Optimize PID tuning for complex and fast compressor surge controllers and improve compressor protection.
• Reduce flaring of gases and increase product recovery.
• Minimize/optimize consumption of expensive additives or secondary raw materials and maximize profits.
• Generate early-warning alerts and alarms to alert an operator for taking some proactive action.
• Determine, capture and display the first-out after an equipment has shutdown using pattern.

PiControl process control consulting experts will review all details from your plant and then design and develop attractive solutions all inside your existing DCS or PLC to help you achieve your goals and run your plant better and more efficiently. This will help increase your bottom-line and help increase plant profits.

PiControl has successfully achieved many of the above goals and objectives in many plants worldwide including but not limited to the following processes:

• Olefins
• Aromatics
• Chemical
• Petrochemical
• Pharmaceutical
• Paper
• Mining and Excavation
• Oil Refining
• Polymer
• Electric Power
• Compressors, Boilers, Turbines
• Ship Building
• Automative

Contact PiControl today and setup a preliminary meeting to get started on improving your plant operation